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The second plug for the USS Artemis. By Stuart Calvert My friend had the original plug for a couple of months. He had problems getting the mould of it. In the process he had to destroy the plug and the mould wasn't that good either. I decided to take a hull off it anyway and use this for another plug. It turned out pretty well in the end. I fared the fibreglass plug with 2 pack filling and faring compound. I used West System with lightweight filling and faring compound. I had to do 2 applications of this with sanding in between to get it right. I then used 2 pack high build undercoat for a really good finish. The paint I used was Epiglass International Perfection undercoat. It is white, but I mixed in some black pigment. It's easier to see imperfections in a dark surface than a light (white) one. After 4 coats of this (allowing about 4 hours between coats - paint it on when the last coat is just dry) it was sanded using the long board again. I didn't take any photos of the finished plug but these are in the process of building it up until the final sanding. |
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I pretty much covered the whole plug with filling and faring compound. |
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This was sanded with a 2' long board (on the flat parts, bottom and sides of the hull) and a smaller sanding block everywhere else. |
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Still needs some more filler. |
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Long boarding the sides of the hull and making sure they are parallel. I also checked that the sides were at right angles to the bottom. |
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Ditto. You can see the internal bracing I put on the inside of the hull. it definitely wasn't moving! |
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Painted with 2 pack high build undercoat. |
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After this had been sanded (finishing with 1200 paper) I made sure the deck was at the right level and then glued it to the base board which was 3mm MDF (Medium Density Fibreboard). I used thin 3mm MDF so it would be easy to bend to the shape of the deck but still be rigid. This was waxed 6 times. The mould and subsequent hull came off a breeze! |
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